University Innovation Lab Machining area configuration plan I. Overview Innovative laboratories aiming at cultivating college students' innovative spirit and innovative ability are closely related to the background of “mass entrepreneurship and innovationâ€, and tailor-made practical and practical student practice training labs for college students. Second, the university functional innovation laboratory function division (small mechanical processing area) The function of university innovation laboratory is divided into several areas. One of the important functional areas is small mechanical processing area, and the functional area of ​​science innovation experiment is indispensable. For students to design hardware products for innovative projects, various functional mechanical processing is needed. The first board production, proofing, etc., from 3D modeling to subsequent processing and molding, are inseparable from mechanical processing. This program introduces the machining configuration scheme. Third, machining processing works (parts display) Parts processed by pilot small CNC machine tools in innovative projects of domestic university innovation laboratories Fourth, the machining area - small machine tool function introduction V. Product quantity allocation plan Product name model Configuration Quantity unit price Remarks Bench-top four-axis small CNC milling machine â—The machine bed is cast iron to ensure the rigidity of the machine; â— Fully enclosed structure to ensure safety; â—Precision C5 ball screw. 2 Â¥ Optional accessories Elastic milling chuck kit X/D: 10037 Can clamp 4, 6, 8, 10, 12, 14, 16mm milling cutters 2 Â¥980 Accessories for C17A benchtop four-axis small CNC milling machine, need to be charged separately, users can choose according to the needs HSS keyway milling cutter X/D: 10045 7 in diameter, 4, 6, 8, 10, 12, 14, 16 mm 2 Â¥350 Carbide knife X/D: 10046 6 in diameter, 2, 4, 6, 8, 10, 12mm 2 Â¥860 42-piece combination platen X/D: 10047 42 pieces in total 2 Â¥580 Mohs No. 3 disc milling cutter X/D: 10025 Cutter diameter 50mm 2 Â¥120 Fast pliers X/D: 10035 2 Â¥350 Eccentric edge finder X/D: 10049 2 Â¥400 CNC indexing head (4th axis) X/D: 10002 2 Â¥6000 CNC indexing head X/D: 10003 2 Â¥500 Desktop small CNC lathe C57A â—The overall casting body, the machine is rigid; â—Precision C5 ball screw â—The main processing materials are: steel, iron, aluminum, etc. â—With electronic handwheel, 2 Â¥ Optional accessories 13mm drill chuck with taper shank X/D: 10012 Installed in the center hole of the top and bottom 2 Â¥180 Accessories for C57A desktop small CNC lathes, need to be charged separately, users can choose according to the needs Mohs 1 active top X/D: 10014 2 Â¥120 11-piece turning tool X/D: 10005 11 pieces in total 2 Â¥360 7-piece machine clamp X/D: 10007 7 pieces in total 2 Â¥860 4-claw chuck with flange X/D: 10029A 2 Â¥650 Small five-axis machining center VMC230 â— Small size, light weight, using 220 volts â—5-axis linkage, 4-station tool magazine â—Industrial XENDOLL five-axis linkage CNC system with electronic hand-held â—Transparent acrylic combined with sheet metal to improve safety and ensure the structural stability of the machine â—Automatic lubrication system 1 Â¥ Small lathe XD0620 2 Â¥9500 Small drilling and milling machine XD9512 2 Â¥8500 Small multi-function machine MT9510 2 Â¥9600 Miniature metal band saw XD3110 2 Â¥4500 Electric jig saw XD005 2 Â¥1500 Electric wire cutter XD1026 2 Â¥980 Precision digital display bench drill XDZ10 2 Â¥3600 Bench grinder XD003 1 Â¥500 Notable features 1. It can be 4-axis linkage, equipped with industrial-grade panel 4-axis CNC system, and with electronic hand-pulse. Although the machine tool is small and complete, students who use this equipment can directly operate large machine tools. 2, powerful network functions, can achieve multi-machine interconnection, support remote monitoring and DNC file transfer processing, U disk and other communication methods; 3, perfect self-diagnosis function, real-time display of internal and external status, alarm immediately; 4, using ISO standard G code programming, support M code and S code, fully compatible with FANUC, Mitsubishi G code and a variety of CAD / CAM software (MasterCAM, UG, CAXA and other software programming, etc.); support powerful B-class macro analysis function To facilitate users to develop their own motion control programs; 5, teaching function: teaching + instruction programming, using the tabular teaching method, the teaching method is simple and intuitive; 6. Graphic simulation function: display the graphics of the machining program and the tool movement track during the actual operation, simulate the tool path without controlling the machine tool operation, and check whether the programmed machining program is correct; 7. It is made of selected high-quality cast iron material, adopts high-precision grinding ball screw, fully enclosed structure, improves safety and observation; covers an area of ​​0.5 square meters, has a large randomness in placement, can be placed on the podium On, use 220V voltage. The practical machine tool with actual processing capability and precision is safe and stable, allowing students to master the actual CNC machine tool programming and operation capabilities, and bid farewell to learning CNC machine tool mode with simulation software; 8, detachable, small machine, small and complete small CNC milling machine structure to display the various parts of the machine tool and achieve machine disassembly, commissioning, measurement, assembly; learning milling machine structure construction principle, disassembly process, commissioning method and machine tool maintenance Casting parts, the weight of the whole machine is appropriate, the design is full open structure, the size is suitable, the students do not need to climb up and down when assembling and debugging, the requirements on the area of ​​the laboratory are greatly reduced, and the students can have no lifting equipment in the laboratory alone. Easy to adjust in case, removable and detachable; 9. The main processing materials are: steel, iron, copper, aluminum, plastic and other materials (the consumables are basically unrestricted); Applicable industries: colleges and universities innovation laboratory, maker studio technology production, processing system and precision, four-axis linkage industrial system small CNC milling machine. Technical Parameters: â—Repeat positioning accuracy: 0.02mm â—Maximum drilling diameter: 13mm â—Maximum milling diameter: 16mm â—System resolution: 0.0025mm â—Workbench size: 380×90mm â—X/Y/Z axis direction stroke: 210/95/200mm â—Work table T-slot size: 12 mm â—Working table T-slot number: 3 â— Spindle taper: MT3 â— Screw: Industrial grade C3 ball screw â—Electronic handwheel: equipped with 4-axis electronic handwheel (MSG) â— Spindle speed range: 100-3500 rev / min (CN system G code control frequency control) â— Fast moving speed: 1200mm/min â— Machines can be networked, support remote monitoring and DNC file transfer processing, U disk and other communication methods â— Machine structure: fully enclosed structure to improve teaching safety and observation â— Spindle output power: 350W â— CNC system: industrial-grade panel 4-axis CNC system, 7-inch super large color LCD display screen, with graphic simulation function â—Multi-axis linkage function: 4th axis interface is reserved, 4th axis can be added, and 4 axis linkage can be realized. â—Support software and format: Fully compatible with FANUC, Mitsubishi G code and various CAD/CAM software (MasterCAM, UG, CAXA and other software programming, etc.); Support powerful B-class macro analysis function, convenient for users to develop their own motion control programs; â— CNC indexing head (fourth axis): Support CNC indexing head (optional accessory) â—Power supply: AC220V/50Hz â— Machine size: 845 × 580 × 850mm â—Packing size: 950 × 680 × 950mm â—Net weight / gross weight: 100Kg /120Kg â— Accuracy testing equipment: Accurate detection with Renishaw laser interferometer Random accessories: 1 drill chuck, 1 drill chuck key, 1 drill chuck locking screw, 1 T-nut, 1 hex wrench, 1 double-head wrench, 1 oil can, hook head 2 wrenches, 1 ejector pin, 1 fuse, 1 flat-end pliers, 1 drill bit, 1 single-head wrench, 2 sets of instructions, machine tool lighting Optional accessories X/D: 10037 Elastic Milling Clamp Kit X/D: 10047 58-piece combination press plate X/D: 10035 fast pliers X/D: 10046 6-piece imported carbide milling cutter X/D: 10045 7-piece HSS keyway milling cutter X/D: 10025 Mohs No. 3 disc milling cutter X/D: 10049 eccentric edge finder X/D: 10002 CNC indexing head (4th axis) X/D: 10003 CNC indexing head and tail sit active top Optional accessories picture Model: C57A Name: Desktop small CNC lathe Notable features 1. Standard industrial CNC system XENDOLL M3, can be equipped with other mainstream CNC systems according to user requirements, using 32-bit high-performance industrial CPU to form the control core, realize μm-level precision motion control, strong system function, stable performance, interface display Intuitive and concise, easy to operate; 2, high precision, protective cover, cooling system, can automatically turn a variety of rotary surfaces, such as cylindrical surface, conical surface, special surface, etc., and can be machined, boring, hinge processing, high efficiency, strong applicability; 3, the bed rail is finely ground after super-audio quenching, high hardness and good steel. Bed head, guide rail, bed saddle, and carriage are thick; 4, the bed saddle is processed by plasticizing process, moving lightly, reducing the wear of the bed rail, avoiding crawling phenomenon, high precision, long service life; ball screw adopts integral inner circulation screw, matched angular contact ball bearing support and pre- Tight, guide rails, screw rods, etc. use centralized lubrication, with flexible movement, reduced thermal deformation, and stable accuracy; 5, equipped with electronic handwheel (hand pulse), easy and flexible operation of the knife; four-station electric knife holder, using precision toothed disc positioning, high repeatability; 6. Fully enclosed protective cover, safe and beautiful appearance, good man-machine interface, easy to operate and use; 7. The positioning accuracy of the machine tool is accurately detected by Renishaw laser interferometer; 8, the main processing materials are: steel, iron, copper, aluminum, plastic and other materials. Applicable industries: Small parts processing of metal processing factories, scientific research and development of enterprises or universities, first board production, maker innovation laboratory, and also can be used for teaching and teaching of numerical control technology in colleges or vocational colleges. Technical Parameters â—Processing accuracy: 0.015mm â—Maximum turning diameter: 210mm â—Maximum clamping diameter: 80mm â—X-axis travel: 80mm â—Z axis travel: 280mm â— Spindle speed (stepless): 300~1750rpm±10% â—Maximum moving speed: 2000mm/min â—Z axis maximum feed rate: 2000mm / min â—X axis maximum feed rate: 1000mm / min â—Electric tool holder work station: 4 stations â— Tool holder angle: 360 ° â— Tool rotation accuracy: 0.005mm â— Spindle through hole: 20mm â—Cooling system: Yes â—Threading function: Yes â— Spindle hole Mohs taper: Mohs 3 â—Tail shaft hole Mohs taper: Mohs 2 â—Mechanical resolution: 0.0025mm â— Spindle motor power: 500W â—Electronic handwheel: equipped with electronic handwheel â— Screw: C5 ball screw â— CNC system: standard wide GSK 928Tea CNC system â—Power supply: AC220V/50Hz â—Net weight / gross weight: 145/160kg â—Outer size: 1000× 700 × 580 â—Packing size: 1100 × 800 × 680 â— Accuracy detection equipment: accurate detection using Renishaw laser interferometer Random accessories: cooling system, electronic handwheel, three-jaw chuck key, top tip, hex wrench, oil pot, double-head wrench, chuck reverse claw, outer end turning tool, CNC system manual, hardware manual Optional accessories X/D: 10007 7-piece machine clamping knife X/D: 10005 11-piece turning tool X/D: 10148 spindle-connected elastic milling chuck kit X/D: 10014 Mohs 2 active top X/D: 10012 13mm tail sitting chuck with taper shank X/D: 10029A four-jaw chuck Optional accessories picture Model: VMC230 Name: Small 5-axis machining center Applicable to colleges and universities innovation laboratory, maker studio technology production, vocational college numerical control teaching and training. Notable features 1. Using 220 volts, it occupies a small area and consumes less power. It combines transparent acrylic and sheet metal to improve the safety of observation and ensure the structural stability of the machine is completely closed. 2, the function is increased, 5-axis linkage, configuration XENDOLL professional 5-axis linkage CNC system, applicable to international common procedures, fault automatic detection alarm function, power-off memory function. 3, the spindle is ISO 20 type, equipped with 4 station tool magazine, which can greatly improve the processing efficiency and machining accuracy of complex products. 4. The spindle motor power is 1.1Kw, which can process steel parts, copper parts, aluminum parts, plastic parts, etc. 5. The three-axis track is covered with dustproof and anti-dust expansion and contraction cover, which protects the track and the ball screw from wear caused by cutting water and residual material. 6. Three-axis C3 precision double nut ball screw. After medium-frequency heat treatment and precision grinding, each shaft is pre-tensioned to reduce thermal deformation, and the positioning and repeating precision is high. 7. The machine adopts the Renishaw laser interferometer for accurate detection to ensure the three-axis precision backlash and ensure the positioning accuracy. 8, with a 5-axis electronic hand pulse three-speed adjustable greatly facilitates the operation and tool setting. 9. Configure intermittent lubrication system, full protection structure and configuration pneumatic broach system. Applicable industries: Maker, innovation laboratory, college or vocational college numerical control technology training and so on. Technical Parameters â—Repeat positioning accuracy: 0.01mm â—Maximum drilling diameter: 16mm â—Maximum milling diameter: 60mm â—Workbench: 450×160mm â—X-axis travel: 230mm â—Y-axis travel: 210mm â—Z axis travel: 250mm â— Tool magazine number: 4 stations â—Axis linkage: 5-axis linkage â— CNC system: Xendoll 5-axis CNC system â—Electronic MPG: 5-axis three-speed adjustable â—Workbench T-slot size: 12 mm â—Working table T-slot number: 3 â— Spindle speed: 300-3500 rpm â— Spindle motor power: 1.1 KW â—Spindle type: ISO20 â—System resolution 0.00125mm â—Automatic tool change system form: Pneumatic tool change â—Lubrication system: electric automatic lubrication system â—Power supply: AC220V/50Hz â—Dimensions: 1200 × 960 × 950 mm â— Weight: 250 kg â— Accuracy testing equipment: Accurate detection with Renishaw laser interferometer Random accessories: electronic handwheel, tool holder, handle shank, tool holder wrench, ER lock chuck, twist drill 1, 2 milling cutters, flat pliers, double end wrench, hex bolt, washer, T nut , CNC system manual, CNC system electrical wiring manual, C000036 hardware manual Model: XD700 Name: Machine Model Kit main feature The machine tool model kit has 8 pieces (8 functions), which are sawing machine, boring machine, drilling machine, lathe, milling machine, grinding machine, indexing drilling machine, hand-held machine tool. The machine tool is made of aluminum alloy material and can be processed by DC 12 volts. Wood, plastic, etc.; mainly used for teaching demonstration mechanical principles, can be used to make models, the size of the machine is about the same size as A4 paper, light and convenient to move, suitable for college innovation laboratory, but also for youth training institutions, and The general technical curriculum for primary schools is used in the hands-on teaching of children to improve their ability to innovate. The products have passed the quality inspection of the National Institute of Education Teaching Instrument Research Institute, passed the CE certification, passed the ISO9001 quality system certification, and have been selected as the national youth science and technology innovation contest skill measurement products. Technical Parameters â—Function type 8 functions, namely sawing machine, boring machine, drilling machine, lathe, milling machine, grinding machine, indexing drilling machine, hand-held machine tool â— Machine tool material aluminum alloy material â—Input voltage AC100V~240V 50/60HZ â—Output voltage 12W â— Motor speed high speed motor: 18000r/min ± 15%, low speed motor: 10000r/min ± 15% â— Spindle speed <0.1mm â— Spindle jump 0.1mm / grid â—Handle scale positive claw 13mm, reverse claw 45mm â—The largest processing diameter of lathe is 49mm â— Grinding wheel diameter 90mm*90mm â—The working area of ​​the sawing machine is 90mm*90mm â— Indexing plate parameters: first group: 36 holes; second group: 40 holes; third group: 48 holes â— Milling machine tool parameters Gear milling cutter modulus m=1, α=20° â— Milling machine vise clamping size 25mm*35mm â— Milling machine chuck size 1~6mm â—The largest processing diameter of the trampoline is 45mm â—Processing ability to process soft metals such as wood, plastic, copper and aluminum Model: XD0620 Name: Small lathe This machine features: Emergency stop switch, stepless speed adjustment, four-point rotary tool holder, full set of metal shifting gears, high precision. Based on high-precision product technology, outstanding performance, and a wide range of accessories for a wide range of work. product manual: â— Spindle accuracy 0.02mm â—The maximum turning diameter of the machine tool is 250mm â—Maximum workpiece length 550mm â— Three-jaw chuck outer diameter 125mm â— The horizontal stroke of the carriage is 110mm â— The longitudinal travel of the carriage is 70mm â— Spindle through hole diameter 26mm â— Spindle hole Mohs taper MT#4 â—Tail shaft hole Mohs taper MT#2 â—Turning inch thread range 8~56TPl â— Turning metric thread range 0.2~3.5mm â— Spindle speed range (stepless speed regulation) 50-2500 rpm â—Output power 750W â—Net weight / gross weight 115/145kg â—Lathe dimensions 1150 × 560 × 530 â—Package size 1220 × 580 × 580mm mm Random accessories: 125mm three-jaw chuck, Mohs 2 and Moh 4, top metal, gear exchange kit, oil can. Model: XD9512 Name: Small drilling and milling machine This machine features: Emergency stop switch, stepless speed adjustment, full set of gears, high precision. Based on high-precision product technology, many accessories can be used for many aspects. product manual: â— Maximum drilling diameter 13mm â— Maximum milling diameter 16mm â— Maximum face milling diameter 30mm â— Headstock stroke ( Z ) 180mm â— Lateral stroke (X) 300mm â— Longitudinal stroke ( Y ) 130mm Rotation angle -45°-+45° â— Output power 550w â— Spindle speed range is low: 0-1100 rpm / min ±10% High speed: 0-2500 rpm / ±10% â— Spindle hole Mohs taper MT#3 â—T-slot width 12mm â— Net weight / gross weight 67/87kg â— Dimensions 620 × 620 × 770mm â— Packing size 700×700× 850mm Random accessories: single-head wrench, oil can, tool box, chuck key, adjustable pliers, milling cutter, drill bit, etc. Model: MT9510 Name: Small multi-function machine This machine features: With car drilling and milling function, emergency stop switch, stepless speed adjustment, full set of gears, high precision. Based on high-precision product technology, a wide range of accessories can be used for a wide range of work. product manual: â—Processing accuracy 0.02mm Turning â—The maximum turning diameter of the machine tool is 140mm â—Maximum workpiece length 250mm â— Spindle hole Mohs taper MT#2 â—Tail shaft hole Mohs taper MT#1 â— Spindle speed range 100-2000 rpm / min ± 10% â— Thread processing range (with accessories) Metric: 0.5-1.25mm (5 thread pitch) Inch 16-24 (5 specifications) â—Output power 150w Drilling and milling â—Maximum drilling/milling diameter 10mm â—Drilling/milling spindle stroke 30mm â—Drilling/milling spindle speed 100-1300 rpm/min ±10% â—T-slot width 8mm â—Output power 150w â—Net weight / gross weight 40/45kg â—Package size 700x500x400mm Model: XD3110 Name: Miniature metal band saw This machine features: 1. Right angle cutting, bevel cutting, high precision operation, and movable type. 2. Lightweight on-site mobile active operation gas pipe, water pipe, electrical operation, mechanical workshop operation, construction of other short-cut work sites. 3, equipped with a positioning rod, cut size for easy control. 4, safe and pollution-free operation without coolant, no sparks, no ozone, cutting iron powder does not fly, can work with peace of mind. 5, the sound is small when cutting off the work, low noise motor design, good night work. The maximum sawing diameter round bar is 125mm, square bar 130*125mm. 6. This machine is light, easy to move, widely used, suitable for sawing various small-sized metal materials. It is an essential sawing equipment for all kinds of small mechanical tool enterprises, construction sites, metal doors and windows, metal materials companies and other industries. 7. Cutting materials: metal: carbon steel, tool steel, stainless steel, aluminum alloy bar and thick wall pipe. product manual â—Motor power 550 W â—Saw size ◎Ø125mm â– 130*125mm â—Saw blade line speed 38-80m/min â—Speed ​​series stepless speed regulation Variable â—Motor speed 2000~4200rpm â— Turnable angle 0o ~ 60 o â—Saw blade size 1435x12.7x0.65mm â— Gross weight 26/24kg â—Package size 720×380×450mm Model: XD005 Name: Electric jig saw Technical Parameters â—Voltage: 220*50hz â— Power: 120W â—Throat diameter: 406mm â—Saw blade speed: 400-1600rpm â—Maximum cutting thickness: 50mm â—Saw blade length: 127/133.33mm â—Work table tilt angle: 0-45 degrees â— Gross weight 13/12kg Model: XD1026 Name: Electric wire cutter Technical Parameters â—Input voltage 220V (1±5%) 50HZ â—Working voltage is 6V, 2nd 8V, 3V 10V, 4V 12V â—Work table size is 370mm long and 270mm wide â—Dimensions length 375mm*width 315mm*height 260mm â—The heating wire diameter is 0.3mm â—Maximum power 20W â—Fuse 1A Model: XDZ10 Name: Digital Drill â—Maximum drilling capacity: 6mm â— Spindle stroke: 40mm â— Spindle box stroke (Z direction): 200mm â— Spindle taper: B10 â—Motor output power: 150W â— Spindle speed: high speed 5000 rpm / ± 10%, low speed 3600 rev / min ± 10% â—Dimensions (length X width X height): 175*165*415mm â—Display drilling depth with digital display â—Net weight / gross weight: 12.5/15 kg â—Packing size 520*400*250mm Supplied accessories: 6 mm drill chuck, screwdriver, wrench assembly Model: XD003 Name: Bench Grinder Rated voltage 220V/50Hz Synchronous speed 3000r/min Rated input power 350W Grinding wheel size 200*20*32mm Frozen Meat Breaker And Grinder
Frozen meat breaker/frozen meat breaker/meat grinder/meat mincer is the first step of high quality products production. They are used for pre-breaking frozen meat blocks stacked on pallets. It includes bone saw series, frozen meat cutting machine, frozen meat flaker,grinder series, etc. Customers will use different machines depending on the processing needs and to form an automatic production line. No need of defrosting of the meat, Helper`s breaker series has been designed to cut off a whole block of meat in meat pieces with a blades system, avoiding second time pollution and keeping meat texture.
Large frozen meat breaker series: Bone saw, Frozen meat cutting machine, frozen meat flaker.
Frozen meat grinder series: JR-120, JR-140, JR-300, chopping and grinding combination system.
Rib Chopping Machine,Frozen Meat Flaker,Frozen Meat Cutter,Meat Mincer,Meat Grinder,Frozen Meat Breaker Helper Machinery Group Co., Ltd. , https://www.helperfoodtek.com
â—Equipped with an electronic handwheel.
â—With industrial grade panel CNC system â—The main processing materials are: aluminum, copper and other non-ferrous metals
â—With industrial grade panel CNC system
College Innovation Lab Mechanical Processing Zone Configuration Plan