Anti-shock technology of corrugated box design

Carton shock-proof packaging, also known as buffer packaging, occupies an important position in various packaging methods. Once a product is manufactured and used, it goes through a series of transportation, storage, stacking, and loading and unloading processes and is placed in different environments. In any environment, it will strongly act on the product and cause mechanical damage to the product. In order to prevent damage to the product, we must try to reduce the impact of external forces. The so-called anti-shock packaging refers to the packaging of certain protective measures taken to reduce the impact and vibration of the contents and protect them from damage. Common cushioning packaging materials include foam plastics, honeycomb cardboard, pulp molding, corrugated cardboard, paper, air cushions and plant fiber packaging cushioning materials. Because modern packaging is slow; many of the materials are single-use, many countries and regions have made higher regulations on environmental protection, which has prompted the further development of green buffer packaging, and many green packaging materials have appeared, such as: Shredded paper, crepe paper, corrugated paperboard, pulp molding, degradable plastic, honeycomb paperboard, etc. In the design of carton structure, how to use shock-proof technology for packaging products with shock-proof requirements? The main requirements of customers When surveying customers, we will always encounter products with different shapes, including the weight of individual products such as auto parts Very high, there are also fragile items such as glass products. The requirements of customers are also different. The main requirements are as follows:

Reduce costs (some other packaging such as wooden boxes are expected to be replaced with cardboard boxes);

The storage and transportation cycle is too long, and it is necessary to deal with the decay of the strength of the carton during the long-term storage and transportation process;

The effect of the warehouse environment on stacking. Direction, the carton is required to have a high pressure resistance;

Environmental protection requirements (for example, some foamed plastics need to be replaced by other environmental protection products);

Transportation and sales packaging are integrated;

The effect of packing speed;

More specifications, integrated packaging, etc. The main aspect of earthquake-proof design is to ensure that the strength of the carton can cope with the hazards caused by the storage and transportation environment. This requires a comprehensive design and simulation test of the carton to effectively protect the product. In the design of carton structure, the following aspects should be dealt with:

Corrugated gaskets: Gaskets are the most common kind of protection measures against resonance and hits on products during carton transportation. Moreover, the gasket has a simple structure and is easy to produce, and is particularly suitable for the protection of products with more regular shapes.

Corrugated grille: The grille is used to separate and package small items and is generally used in conjunction with cartons. The design of the carton grille must be compact and effectively fix the product in the grille so that it does not collide. When used in the packaging of metal coated articles, the effect is remarkable. Appropriate corrugated grating can also improve the compressive strength of carton boxes. Of course, the carton grid is also used to separate items, which is more cost-effective than individual product packaging.

Corner protectors: There are many types of corner protectors for carton. There are folding corner protectors and adhesive corner protectors. Generally, the corner protector combined with the product is designed according to the appearance shape of the product. Many products that use corner protectors are high-quality products, so the overall compression and prevention of the carton; impact and resonance effects need to be considered in the design.

Single-sided corrugated paper: When packaging glass products, it is a packaging paper that is widely used. Used together with carton corner protector, the shockproof effect is more significant. Utilizing the ductility of single-sided corrugated paper, it is suitable for the packaging of cylindrical glass products. When choosing single-sided corrugated paper for product protection, different corrugated types can be adopted according to different product weights, which can effectively prevent the damage caused by resonance to products.

Suspended packaging carton: For this type of packaging, it can be made of carton with corner protector, or can be completely made of corrugated cardboard. Due to its unique structural design, this type of carton can enable the product to get a suspension-like space in the carton, and can effectively deal with the damage caused by the product in the transportation environment.

This type of carton can be used as both a shipping carton packaging and a carton sales package. Because of its high cost, it is suitable for packaging products with higher added value.

In the structural design of the carton, no matter which kind of anti-vibration method of the carton is adopted, the six-step method of carton structure design must be followed. That is to conduct a comprehensive investigation on the customer, master the logistics and storage and transportation environment; use appropriate materials and protection types in the design, etc. After the design is completed, it is necessary to carry out tests such as resonance, drop and compression on the sample box, calculate the environmental hazards of the product during storage and transportation in simulation, and check whether the product can be effectively protected. Not only must the product be effectively protected, but also to prevent excessive packaging of the product. The cost must also be considered in the design.

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